The practice of marble stone mining and processing by marble manufacturer in India

In all parts of the world, there are lots of marble quarries where marble is extracted in the form of rough blocks. From quarries, these big blocks are transported to different processing units and factories. These units are primarily owned by owners and manufacturers of marble stone. When it comes to having marble from India, you find India enriched with a variety of marble products, such as fantasy brown, green onyx, forest green, pink onyx, rainforest brown, green and golden marble. Certified large, small, and medium-sized enterprises and manufacturers follow all set regulations issued by the government of India. Lots of marble stone industry players operate on a small scale. Broadly speaking, mining activities include three explicit stages. 

1) Removal of the overburden

2) Extracting the raw blocks

3) Processing of raw blocks.

This process is followed by a professional marble stone manufacturer in India before delivering marble products to suppliers, exporters, importers, stone agents, and wholesalers. Let’s move ahead and check out how a producer makes things happen in your favor.

Removal of the overburden by stone engineers

Removing the unwanted stuff from the stone is the very first stage in the process of mining and processing of the royal stone: marble. Overburden stuff comes in the form of soil and fractured rock pieces. To remove these pieces accumulated on the rock, all marble miners, engineers, and workers take help from machines or manual work.  Sticking to the environmental management plans set by the Indian Bureau of Mines, a multi-disciplinary government organization, all manufacturers of marble stone carry out this work using three different processes:

• Drilling through jackhammers and drill machines for small-diameter blast holes and deep holes.  

• Stone blasting via a controlled blasting method.

• Mucking and removing of the blasted materials.

Extraction of raw blocks by marble manufacturers

Another step that a bonafide marble manufacturer in India follows is the extraction of raw blocks. It can be done manually and using modern mining tools and machines. Keeping all environmental and mine safety regulations in mind, stone experts focus on three activities:

• Drilling the raw blocks via LD 4 drill equipment and machines.

• Cutting raw blocks using wire saw and diamond belt-saw machines.

• Lifting the raw blocks with the help of Jib/derrick cranes. 

For making the process safe and secure, stone workers give preference to jackhammers, hydraulic jack, excavator, and hydraulic pressure. All these equipment are necessary for splitting raw blocks without damaging the stone.

  

Processing of raw blocks by marble processing factories

Finally, it is the processing of raw blocks. It comes at the end and makes a raw block useful for construction and décor purpose. When closely look at the processing unit of Indian marble manufacturing company, you find various stages of raw block processing. These stages include:

• Blocks are cut into the desired shape using gang saw and multi-blade gang saw machines.

• Cut blocks are sent to tilling plants or wheel cutters in uniformly-sized tiles and slabs.

• Polishing of tiles and slabs in polishing plants via a wax polishing and a mirror/granite/gloss polishing procedure.

• In the former polishing type, the stone is smoothened using three abrasives. On the other hand, the latter type of polishing is done using seven abrasives.

Whether it is a marble tile or slab stone supplier in India, everyone follows all these practices at marble stone quarries and processing units for bringing the best output in the least amount of time.

To sum up, this content puts a light upon the practice of marble stone mining and processing preferred by all big and small marble stone product manufacturers in various parts of India. You can opt for well-processed marble slabs, tiles, and other finished products from Regatta Universal Exports. For product information or sales inquiry on marble color, price, and product, you can view our product gallery or demand a quick quote with the form here.