The practice of marble stone mining and processing by marble manufacturer in India

In all parts of the world, there are lots of marble quarries where marble is extracted in the form of rough blocks. From quarries, these big blocks are transported to different processing units and factories. These units are primarily owned by owners and manufacturers of marble stone. When it comes to having marble from India, you find India enriched with a variety of marble products, such as fantasy brown, green onyx, forest green, pink onyx, rainforest brown, green and golden marble. Certified large, small, and medium-sized enterprises and manufacturers follow all set regulations issued by the government of India. Lots of marble stone industry players operate on a small scale. Broadly speaking, mining activities include three explicit stages. 

1) Removal of the overburden

2) Extracting the raw blocks

3) Processing of raw blocks.

This process is followed by a professional marble stone manufacturer in India before delivering marble products to suppliers, exporters, importers, stone agents, and wholesalers. Let’s move ahead and check out how a producer makes things happen in your favor.

Removal of the overburden by stone engineers

Removing the unwanted stuff from the stone is the very first stage in the process of mining and processing of the royal stone: marble. Overburden stuff comes in the form of soil and fractured rock pieces. To remove these pieces accumulated on the rock, all marble miners, engineers, and workers take help from machines or manual work.  Sticking to the environmental management plans set by the Indian Bureau of Mines, a multi-disciplinary government organization, all manufacturers of marble stone carry out this work using three different processes:

• Drilling through jackhammers and drill machines for small-diameter blast holes and deep holes.  

• Stone blasting via a controlled blasting method.

• Mucking and removing of the blasted materials.

Extraction of raw blocks by marble manufacturers

Another step that a bonafide marble manufacturer in India follows is the extraction of raw blocks. It can be done manually and using modern mining tools and machines. Keeping all environmental and mine safety regulations in mind, stone experts focus on three activities:

• Drilling the raw blocks via LD 4 drill equipment and machines.

• Cutting raw blocks using wire saw and diamond belt-saw machines.

• Lifting the raw blocks with the help of Jib/derrick cranes. 

For making the process safe and secure, stone workers give preference to jackhammers, hydraulic jack, excavator, and hydraulic pressure. All these equipment are necessary for splitting raw blocks without damaging the stone.

  

Processing of raw blocks by marble processing factories

Finally, it is the processing of raw blocks. It comes at the end and makes a raw block useful for construction and décor purpose. When closely look at the processing unit of Indian marble manufacturing company, you find various stages of raw block processing. These stages include:

• Blocks are cut into the desired shape using gang saw and multi-blade gang saw machines.

• Cut blocks are sent to tilling plants or wheel cutters in uniformly-sized tiles and slabs.

• Polishing of tiles and slabs in polishing plants via a wax polishing and a mirror/granite/gloss polishing procedure.

• In the former polishing type, the stone is smoothened using three abrasives. On the other hand, the latter type of polishing is done using seven abrasives.

Whether it is a marble tile or slab stone supplier in India, everyone follows all these practices at marble stone quarries and processing units for bringing the best output in the least amount of time.

To sum up, this content puts a light upon the practice of marble stone mining and processing preferred by all big and small marble stone product manufacturers in various parts of India. You can opt for well-processed marble slabs, tiles, and other finished products from Regatta Universal Exports. For product information or sales inquiry on marble color, price, and product, you can view our product gallery or demand a quick quote with the form here.

Tortures that your domestic natural stone floor bear everyday

Nowadays, stylish and trendy natural stones have become a part and parcel of almost all domestic and residential concrete structures. Homeowners use a variety of natural stone products for internal and external floor installation. There are lots of natural stones available in the competitive market and all of them have some inherent features. These features make marble, sandstone, limestone, and quartzite ideal for construction and décor purposes. When it comes to buying flooring stone, natural stone suppliers focus only on the pros. If you make a purchase on the basis of pros only, then things can go against you. There are lots of natural stone flooring options, such as marble, limestone, quartzite, slate, and sandstone floors.

Your natural stone products are not immortal

All natural stone quarries do not produce the same natural stones with an exclusive chemical composition of stone. Moreover, they are not same in terms of design of natural grains. That is why the stone flooring materials used in a certain space should be extracted from the same quarry. If not, the results will be quite different and unwelcoming. The most common problems that your floor made of natural stone products may face include:

• The loss of high polish surface occurred due to gradual wear.
• Etching – Creation of dull spots on the surface of granite created due spillage of acid-based liquids.
• Staining and yellowing – Granite surface gets stains of foods, drinks, ink, oil and rust. Dirt and grime make granite look yellow and dingy look.
• Efflorescence – It is concerned with the accumulation of white powdery residue on the surface of granite products.
• Cracks – It is another flaw that occurs on the surface of granite due to poor installation and settling. You can also blame excessive vibration for the same issue.
• Spalling, Flaking & Pitting – this issue is concerned with the occurrence of small pits over the surface when it is exposed to water and ice.
• Lippage – Uneven tiles can cause a big problem. When you have edge of a tile placed higher or lower than another tile.
• White stun marks – These marks are white marks on the surface that occur due to tiny explosions inside the stone crystals.

Pin point pressures on the stone can cause serious marks. Blame it to the high heels clad by women. Water spots and rings can also add insult to the injury. Grinding or honing of stone to remove mark can go in your favor.

Marble tiles call for a 3-stage cleaning and maintenance agenda

You may have perceived many after and before advertisements that claim a complete transformation of poor-conditioned marble tiles. All domestic and commercial marble tiles, countertops, and floor can’t get rid of unwanted scratches, blemishes, and accretion of dirt until you go for their cleaning and maintenance. Caring and cleaning of marble floors and countertops is both a big challenge and no challenge. It is a challenge when you don’t know how to make things happen. It is an easy task when you take care of your marble floors from the very first day of its installation.

Do we need an agenda for cleaning marble tiles?

Renowned poet John Keats said that beauty is a thing of joy forever. This saying also applies to the marble tiles that are identical to the depiction of beautiful architectural excellence. Marble tile products are long-lasting and beautiful when protected from natural vagaries. Moreover, heavy traffic over the floor, improper cleaning, high volume of use, and usage of poor quality cleaners can be blamed for making marble tiles look dull, lusterless, and aged. So, you need to clean and take care of marble floors because: 

• Your floor is damaged by conventional cleaning materials.

• Your floor bears the burden of frequent heavy traffic. 

• Your floor faces the torture of dirt, stains, and scuff marks.

• The porous surface of your floor may be prone to staining and etching.

• If left unattended, your marble floor would fail to reflect light and bring a graceful sheen.

You don’t need to have an agenda for cleaning marble tiles if your marble tiles can sustain all these issues. If not, it is high time to look for a schedule for maintaining and cleaning a variety of wall and floor tiles made of marble in various hues.  

3-stage cleaning 

Beauty and lifespan are the two major things that make marble slabs first choice of all. But, a small problem can be a big headache if it is left unattended. That is why prevention is always better than cure. No matter you choose marble wall tiles or marble floor tiles for kitchen and baths, it is vital you know how to bring the best out of marble tiles of all sizes, designs, and finishes.  Let’s move ahead and check out a 3-stage cleaning and maintenance outline for living with an everlasting and highly-performing marble floor. The three-stage cleaning includes: 

Everyday maintenance 

Every marble tile you purchase from marble suppliers comes with loads of features. But, it starts losing its inherent qualities after some months or years. It happens because homeowners take things for granted and leave the marble floor, countertop, and tiles unattended. For achieving the best results for marble tiles, it is vital that you emphasize on cleaning and hydrating factors.

• Don’t use a stone soap or cleaner that dehydrates the surface of the marble floor. 

• Always use cleansers that are good at “floating” the dirt and lubricate the stone.

• Give preference to effective marble cleansers having an unusual ingredient that descends to stone’s surface.

• Use a cleansing product that not only drifts the contaminated surface but also removes the impurities to the mop. 

• Make sure you use an effective coating friendly marble cleaning solution that maintains a waxed surface highly functional.

Deep cleaning

Next in the list of 3-stage cleaning is the factor of deep cleaning that is vital for maintaining the unity of a marble stone floor. Deep cleaning is all about drawing out deeply settled oils and dirt. That is why intensive cleaners make a big difference. Cleansers are suitable for piercing into the marble surface and soaking into stains. Such cleansers easily do away with the need for a poultice. Cleaning the grout from a polished marble is a big challenge for one who is interested in deep cleaning of marble tiles and countertops. If you are looking for deep cleaning of tiles and slabs mounted on floors and walls, make sure you opt for grout cleansers that are acid-free. 

Polish maintenance

Last but not the least factor that makes marble stone look refreshed and natural is maintenance with polish. Surface protection of marble matters the most as it falls in the range of 3-4 on the Mohs scale of hardness. If you use wrong methods for keeping the shine of the stone alive, it may go against you. It will be great if you can consider the following suggestions to make things happen in your favor. These include: 

• Treat and maintain the marble floor tile surface with regular refinishing cream and powder polishing. It would be great if you can go for oxalic acid polishing cream or powder having potassium oxalate.

• Protect polish with acid-oriented crystallization as it alters stone’s calcium into a hard surface. It is great for having quick shine on the floor that is affected by clouding or yellowing due to decomposition.

• Non-acid stone hardening treatment is also a great way to protect the surface that is dull and worn out. 

If you are a marble lover, don’t let spills to sit on marble tiles. Also, avoid using acidic acid. Moreover, the use of doormats, sealing, and regular cleaning can do wonders for you. 

How to eliminate stains and scratches from a natural slate tile?

Slate is a durable and beautiful natural stone product. It requires less maintenance and is a valuable addition to your home. The quality of all slate stones is not the same; it varies due to the ground level of its extraction at slate quarries. Owing to its unique features, this stone in the form of a slate tile is quite useful for installing fireplaces and patios in your domestic premises. In the market, there are also some high-quality slate tiles that are slip and stain resistant. They are also easy to maintain over time.

The slate stone type has a big drawback. Surprisingly, it is highly susceptible to stains developed from water, spills, and stains. These stains can be of white, brown or black color. If you are having any sort of stains on your natural slate tile, you need to look for instant solutions to get a stain-free surface. All sorts of stains over the surface of slate wall tiles and slate floor tiles can be eliminated with the following tips and suggestions from natural stone experts.

Identifying the stain type

Cleaning a slate product is essential to keep the stone look fresh and stylish. Slate products are naturally porous and easily absorb spills and stains. It is also prone to be chipped, scratched, or eroded. That is why you need to use the right stone cleaner type. Before you start looking for some measures to remove stains from your slate tile products, it is high time to know and identify the stain type first.

•  Oil-based stain types (Grease, tar, cooking oil, milk, and cosmetics)
•  Organic stain types (Coffee, food, urine, leaves, tea, fruit, tobacco, paper, bark, and bird droppings)
•  Metal stain types (Iron, rust, copper, and bronze)
•   Biological stain types (Algae, mildew, lichens, moss, and fungi)
•   Ink stain types (magic marker, pen, and ink)
•   Paint stains, water spots, and rings
•   Fire and smoke damage
•   Etch marks, scratches, and nicks

All these stain types rested on the top of your slate tile can be wiped out without wasting too much time. Getting rid of stains from the slate is quite easy, especially when you know how to do it. Let’s move ahead and check out some tips that can help you solve the puzzle of stain removal with the least efforts.

Cleaning, grouting and sealing for stain-free surfaces

When it comes to kicking out stains accumulated on a slate tile, you need to go online and search some high-quality poultices, cleaning agents and chemicals. Before making an actual purchase, make sure that you have a good idea on how to make and use poultice materials. When everything is ready, it is high time to prepare and apply poultice over the stains. To do so, you should utilize powder, cleaning agents, and chemicals for making a thick paste. When everything is ready, consider the following steps for different stain types.

• Oil-based stains should be removed using poultice with baking soda and water. You can also use powdered poultice materials or mineral spirits for doing the same.
• In the case of organic stains, use poultice with hydrogen peroxide solution which is good for stain removal. You can also use acetone for the same purpose.
• If your slate tile is affected with iron stains, you better use poultice with rust remover and diatomaceous earth. If you find it hard to get rid of rust stains, you can opt for timely help from a natural stone professional.
• In case your natural slate tile is smeared by copper stains, you better use poultice with ammonia and powdered materials.
•  Biological stains are tougher and stubborn. It will be better if you can go for poultice with dilute ammonia. You can also prefer bleach or hydrogen peroxide. Remember that you should not mingle bleach and ammonia as it can result in the making of lethal and toxic gas.

For keeping the beauty of your slate tile, it is vital that you clean it properly using vacuums. Also, clean the grout as it can discolor your tile product. Another thing that you need to focus on the process of cleaning tile is sealing of the surface. Sealing is vital for keeping tile surfaces free from the unwanted presence of stains. The same is also useful for making slate tiles totally maintenance free. 

All these tips are quite impressive and make things happen your favor. So, follow them properly for a better result. You can also take expert advice for eliminating stains and spills from slate products in an effective manner.

Regatta Universal Exports is a popular Indian slate manufacturer, supplier, and exporter, dealing in the selling and supplying of high-quality natural stone tiles in different colors. The Indian slate exporter delivers a wide assortment of slate articles and products in over 50 countries. It caters not only all customer needs properly but also sticks to the factor of quality at all stages. All slate products supplied by the natural stone company are suitable for multiple applications. You can expect at a competitive price tag from the natural stone company as it has two natural stone processing factories in North and South India. It is also committed to serving a big client base in all corners of the world, including UK, Europe, Russia, the US, Asia, Australia, and the Middle East.